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Found 2 results

  1. Yesterday morning the I heard a hiss when I accelerated only. When I got back home I inspected for a boost leak and exhaust leak. I didn't think it was a boost leak as the gauges show a good 30 psi when acceleration. I saw exhaust stain from the side of number three cylinder where the exhaust manifold bolt to the head. I was surprise because the exhaust manifold is a 2 piece design. I sprayed with Deep Creep and loosen all bolts while engine was still warm. I run to Freightliner and picked up six multi-layer steel exhaust gasket. By time I get back the engine has cooled. I then removed all top bolts from manifold to head and screw them back in a few threads. After that I remove all of the bottom bolts. I then pried the manifold away from the head which gave me about 1/4 inch of space. I then removed one top bolt at a time, replace the gasket and threaded the top and bottom bolt a few threads until all was done. I found one multi-layer steel gasket had split and another had a slot on number three cylinder. That was most likely the source of the hiss noise so I torqued the manifold down knowing I won't have to take the manifold off. Attached to that exhaust manifold is the turbocharger and to the turbocharge is the exhaust brake. This method saved me lots of money and time.
  2. Windshield popping out of rubber Gasket: We bought the 2004 Damon Motorhome new and have had many problems with water leaking around the windshield rubber gasket. in the last year we have had the windshield pop out of the rubber gasket causing large amounts of water to come in during rain storms. We sealed the windshield the best we could to keep out the rain but the glass was coming out further and further. We took it to a dealer and they removed the windshields and cleaned the rubber gasket. after a couple of days use the windshield popped out again on the top. The dealer then decided the coach needed a new rubber gasket. The dealer then went replaced the gasket and re-installed the windshields. After a week of use the top of the glass was popped out of the new rubber gasket. The dealer does not know what to do know. the Damon company now Thor Motor Coach, PO Box 1486 Elkhart, Indiana 46515 should be making a recall to fix this problem. it is happening on many of the older Damon models from 2002 - 2009, I can't get anyone to be concerned about this.
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